Make new out of old or better than new
You can have your machines overhauled by us to restore the quality and output of the machine to its original state. Modernisation or overhauling are economical solutions for machines that have been doing their job well and reliably for years.
Conversion or upgrading of the existing system is often cheaper and can be carried out much faster than purchasing a new one. In addition, the system environment and infrastructure are retained, cost-intensive accessories can continue to be used and the machine operators are already familiar with the system.
Of course, every customer would like to see their old or second-hand machine being safely used again as soon as possible. That is always a question of the desired effort.
A professional general overhaul (retrofit) with conversions, modernisations, including repainting and achieving current safety standards can take 2-5 months, depending on the age, effort and type of machine.
We provide a 1-year guarantee on all built-in parts and work carried out. After that, your machine will produce reliably again and with some improvements it will be even more efficient and safer.
Of course, we also offer a quick service and partial overhauls, depending on the budget and time limit.
In order to be able to act promptly, we work together with partners in the area.
A complete general overhaul essentially includes:
- Dismantling / loading / transport
- Inventory control
- Total disassembly
- Inventory control
- Materials procurement
- Removal of paint / coatings
- Repainting / recoating
- Revision / renewal of the existing built-in parts.
- All new bearings
- All new seals
- New pneumatics
- New hydraulics
- New drive parts such as chains, V-belts, etc.
- New cooling / heating technology
- Modernising water controls (e.g., for temperature control machines)
- Opening, cleaning and sealing of steel double walls for heating / cooling
- New electrics new, classic, alternative SPS
- Reassembly
- Functional test
- Set up at the customer’s site
- Commissioning
The following measures are carried out away from the customer’s site:
- Machine transport
- Sandblasting
- Painting
- Plastic coatings
- Non-stick coatings
- Metal coatings
- Gear overhauls, new production
- New windings for motors
- Cooling technology
- Specialised turning and milling work
- Gas technology acceptance
- Laser cutting stainless steel parts
On request, we also offer the following options:
- Cladding your old machines in stainless steel.
- Safety devices according to CE norm.
- Risk analysis and later CE approval and documentation creation by our partner DEKRA.
- Possible improvements to the existing technology for the machine operator after problem analysis.
References partial and complete overhaul
Before
After
Overhaul of a mixer
As a result of the overhaul of the mixer, we carried out the following steps:
- Complete dismantling
- Cleaning of all parts
- Revision of the electrics
- Painting of various components
Overhaul of a mill
As a result of the overhaul of the mill, we carried out the following steps:
- Complete dismantling
- Cleaning of all parts
- Exchange of the grinder in stainless steel
- Painting of various components
Before
After
Before
After
Overhaul of the double Z kneader
As a result of the overhaul of the double-Z kneader, we carried out the following steps:
- Complete dismantling
- Sealing of the agitator elements
- Change of drive
- Stainless steel tub installed
- Control modernized
- Painting of various components
