OVERHAUL & MODERNISATION

Most recently overhauled machines

References partial and complete overhaul

Before
After

Overhaul of a mixer

As a result of the overhaul of the mixer, we carried out the following steps:

  • Complete dismantling
  • Cleaning of all parts
  • Revision of the electrics
  • Painting of various components

Overhaul of a mill

As a result of the overhaul of the mill, we carried out the following steps:

  • Complete dismantling
  • Cleaning of all parts
  • Exchange of the grinder in stainless steel
  • Painting of various components
Before
After
Before
After

Overhaul of the double Z kneader

As a result of the overhaul of the double-Z kneader, we carried out the following steps:

  • Complete dismantling
  • Sealing of the agitator elements
  • Change of drive
  • Stainless steel tub installed
  • Control modernized
  • Painting of various components

Make new out of old or better than new

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OVERHAUL & MODERNIZATION

To restore the original condition of a machine in terms of quality and output, you can have your machines completely overhauled by us. For machines that have been operating reliably for many years, modernization or overhaul is an economical solution.

Upgrading or retrofitting a system is often more cost-effective and significantly faster than purchasing a new machine. Additionally, the plant environment and infrastructure remain intact, expensive accessories can continue to be used, and machine operators are already familiar with the equipment.

Naturally, every customer wants to see their old or second-hand machine back in safe operation as quickly as possible. This is always a matter of the desired scope of work.

A professional complete overhaul (retrofit), including modifications, modernizations, and even repainting to meet current safety standards, can take 2–5 months depending on the machine’s age, effort required, and type.

We provide a 1-year warranty on all installed parts and completed work. After this, your machine will ensure production again and, with some improvements, may even operate more efficiently and safely.

Of course, depending on the given budget and time frame, we also offer fast service and partial overhauls.

To act promptly, we work closely with partners in the surrounding area.

A complete general overhaul essentially includes:

  • Dismantling / loading / transport
  • Inventory control
  • Total disassembly
  • Inventory control
  • Materials procurement
  • Removal of paint / coatings
  • Repainting / recoating
  • Revision / renewal of the existing built-in parts.
  • All new bearings
  • All new seals
  • New pneumatics
  • New hydraulics
  • New drive parts such as chains, V-belts, etc.
  • New cooling / heating technology
  • Modernising water controls (e.g., for temperature control machines)
  • Opening, cleaning and sealing of steel double walls for heating / cooling
  • New electrics new, classic, alternative SPS
  • Reassembly
  • Functional test
  • Set up at the customer’s site
  • Commissioning

The following measures are carried out away from the customer’s site:

  • Machine transport
  • Sandblasting
  • Painting
  • Plastic coatings
  • Non-stick coatings
  • Metal coatings
  • Gear overhauls, new production
  • New windings for motors
  • Cooling technology
  • Specialised turning and milling work
  • Gas technology acceptance
  • Laser cutting stainless steel parts

On request, we also offer the following options:

  • Cladding your old machines in stainless steel.
  • Safety devices according to CE norm.
  • Risk analysis and later CE approval and documentation creation by our partner DEKRA.
  • Possible improvements to the existing technology for the machine operator after problem analysis.